Laser pre-deposition heating for FDM

FDM printed components typically have lower tensile strength in Z-direction. This is due to insufficient diffusion of polymer chains across the inter-layer interface. We used laser pre-deposition heating to keep the interface temperature above the glass transition temperature of the polymer for a longer time. This drives diffusion across the interface and improves the strength in Z-direction.
Image shows the setup for a method to improve the strength of 3d printed components.
Image shows the setup for a method to improve the strength of 3d printed components.

Strength improvement in ABS

  • Laser pre-deposition heating keeps the inter-layer interface temperature above the reference temperature for a longer period of time.
  • Laser pre-heated samples show significant improvement in flexural strength
  • The strength increases with increase in laser intensity up to a certain point but then begins to deteriorate with further laser intensity increase due to material evaporation.
Figure shows the improvement in the strength of 3d printed when laser pre deposition heating is used
Figure shows the improvement in the strength of 3d printed when laser pre deposition heating is used
Improvement in the strength of 3d printed components.
Improvement in the strength of 3d printed components.
Figure shows the changes in the interface temperature during 3d printing.
Figure shows the changes in the interface temperature during 3d printing.

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